Acal BFi kOr Product Image

Nanocrystalline Cores

Nanocrystalline soft magnetic tape wound cores for electromagnetic interference (EMI), power applications, residual current devices (RCD)s, and current transformers (CTs).

Supplier: Acal BFi kOr

Technology type: Nanocrystalline Cores

Nanocrystalline ribbon is the standard core material for power components, mainly transformers for 1 - 80kHz and broad-band Common Mode Chokes (CMC).

The core’s key features include high saturation induction (1,2 – 1,7 T), low core losses, and the possibility to tailor core shapes and magnetic properties. A wide variety of designs such as toroid, oval, rectangular cores, or blocks up to strips can be produced from the ribbon material without complex tools.

Permeabilities in the wide range from 4000 to 250.000 can be achieved without cuts and gaps. Many mechanical designs for shaping and fixing such as plastic or metal housings (cases), epoxy coating, or epoxy impregnation complete the flexible options.

Range features

A high level overview of what this range offers

  • Space-saving designs due to saturation induction 1,2 – 1,7T, which can be used for pure AC operation due to the low losses up to a few 10kHz
  • Adjustable magnetic properties: for F-loop (low remanence) initial permeabilities of 4000 – 250.000
  • Long-term stable up to 120 – 200°C depending on properties and operational conditions
  • Standard sizes for toroids (in cases) and cut cores available
  • Cost-efficient bespoke designs, sizes, magnetic properties even for small quantities

What's in this range?

All the variants in the range and a comparison of what they offer

 

kOr 118

kOr120

kOr 120HF

kOr 122

kOr 140

kOr 140HF

kOr 170

Saturation induction BS [T] at room temperature

1,2

1,2

1,2

1,22

1,4

1,4

1,7

Saturation magnetostriction λS [ppm]

<0,5

<0,5

<0,5

2-4

3

3

15

Hysteresis loop shapes

R, F

Z, R, F

F

F

F

F

F/R

For R-/F-loop:

Initial permeability µi

80.000 – 200.000

20.000 – 200.000

20.000 – 200.000

4000 – 18.000

30.000 – 70.000

30.000 – 70.000

~10.000

Power losses at 10 kHz / 0,6 T [W/kg]

-

5

5

-

5

5

20

Power losses at 100 kHz / 0,3 T [W/kg]

-

60

40

-

65

55

-

Target frequency range  (transformers)

-

5 – 30kHz

20 – 80kHz

-

5 – 30kHz

20 – 80kHz

1 – 8kHz

Usability for CMCs

-

no / small Iunsym

no / small Iunsym

medium / high Iunsym

small Iunsym

small Iunsym

-

Usability for RCD devices and current transformers

+

+

-

-

-

-

-

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Within the Magnetics Products Technology Centre, we offer an array of services to help create customised solutions.

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With the largest team of technical support specialists in Europe, we are at the forefront of a design led approach to delivering challenging and custom solutions for magnetic cores or components for production.

Whether your need is simple or complex, we can develop a solution to achieve your goals. With in- house experts we can design, develop and test prototypes that meet performance and environmental requirements of your application.

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