Stages prototyping


Our unique approach to technological advancement enables the efficient production of prototypes that shortens development time and increases performance.

By developing a physical validation of a customised design, we can support you to fine-tune your concepts and ensure that they fully meet your brief.

Why us?

We create prototypes designed to test your components in real-world scenarios, subjecting them to all environmental conditions, ensuring that they are fit for purpose. This provides confidence that the final product will function effectively under pressure and meet your brief in full. The prototyping process is hugely important in developing a solution that meets your specific needs. By making your ideas tangible we enable data-driven decision-making to take place.

Prototype realisation and development enables you to test and refine your design to ensure it serves its objectives efficiently and reliably without incurring unnecessary costs. Our design engineers have decades of experience in testing and development and are best placed to ensure a seamless transition from design to manufacturing. By implementing your ideas effectively and debugging at an early stage, you can shorten your development times and increase overall performance.

Stages prototyping custom

Developing prototypes for custom solutions across a wide range of markets

Prototype development and realisation ensures that your custom solution is at the forefront of any technological advancement and shortens the path to production.

Creating enhanced technological solutions at each stage of the project

There are endless possibilities for how we can help you develop solutions that enhance our shared technological future. Here are just a few.

Prototyping component samples

Component samples

We develop technologically advanced samples that provide you with the opportunity to test, validate, and refine your design until you are happy with the functionality. This rigorous design methodology means that most prototypes are right the first time. Simulations save time, simply by eliminating design reiterations, time to market can be reduced by weeks or even months.

Prototyping compatibility testing

Compatibility testing

We fully test and debug your active components, where appropriate. If your designs need to withstand unique, challenging conditions from extreme temperatures to humidity and movement, we can ensure that they meet your needs. You can be confident that your ideas achieve your goals and are manufactured into a realistic and high-functioning product.

Prototyping solution building

Solution building

We create high-quality, optimised prototypes that are designed to exceed your expectations and meet all regulatory standards.  Our proof-of-concept designs mean you can be confident that your solution needs are fully scoped, developed, and refined by our team of expert engineers.

How can we help?

Our approach

When it comes to developing custom solutions for tomorrow's technologies, we trust our approach to deliver the best possible outcome.

Our engineers will skilfully guide you through each stage of your project, working with you to understand and identify a solution that meets your technical and commercial needs before designing and integrating your solution.



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Working together to create the right solution.



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From modified to fully customised components.



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Technological expertise across your application lifecycle.


Technologies and strategic partners

Our teams of highly-trained, specialist engineers cover a broad range of diverse technologies. By bringing our shared expertise and experiences together with those of our customers, we’re solving complex technical challenges in renewable energy.

The relationships we have with our strategic partners not only allow us to provide you the best components available to meet your requirements but opens opportunities for collaboration in the modification of products through their product experts.

Technical news and insights

Access industry news and Acal BFi articles, white papers and brochures