Cavilux high speed laser illumination systems

Cavilux high speed laser illumination systems

Cavilux systems are based on specially developed diode lasers with which challenging industrial processes can be made visible in conjunction with industrial cameras or high-speed cameras

Supplier: Cavitar

Cavitar logo

Technology type: High-speed Laser Illumination

For image or film recording of very fast and macroscopic processes, additional lighting is usually required. Cavitar Ltd. has developed powerful diode lasers for this purpose, which are free of coherence and are able to suppress even strong process light, such as that produced by MAG, MIG, TIG or TIG welding processes, thus enabling very high-contrast film recordings.

The very short and freely selectable laser pulse durations down to 10ns can massively reduce motion blur in very fast processes, such as ignition processes or shock waves and produce very clear images. The short flashes of this laser illumination have the advantage over illumination by a continuous wave laser (CW laser) that the actual process to be observed is not affected by unnecessary heat input from the illumination itself. A basic distinction is made between two versions of the Cavilux systems, the Cavilux HF and the Cavilux SMART system. The HF system delivers more laser power and is therefore used with strong broadband (white) process light, as is the case with all plasma processes. The SMART system on the other hand, delivers very short pulse durations of up to 10 ns, which is very helpful in the area of ultra-fast processes such as shock waves in schlieren images to greatly reduce motion blur.

Range features

A high level overview of what this range offers

  • Powerful pulsed high frequency laser light source
  • Visualisation of demanding applications
  • Ideal for high temperature applications
  • Precise recording of processes even of small and fast moving objects
  • Short pulses eliminate motion blur and therefore more accurate images for process analysis
  • Various options for lighting optics, even for applications where space is very limited
  • For the visualisation of welding processes such as MAG, MIG, WIG or TIG
  • For picking up very fast and small objects such as cavity bubbles, projectiles or ignition processes
  • For the optimisation of 3D welding processes, the so-called additive welding or additive manufacturing
  • Optional configuration for schlieren recording in transmitted light (backlighting)
  • Visualisation of shock waves in media such as air or transparent liquids

What's in this range?

All the variants in the range and a comparison of what they offer

Model

Peak power

Pulse frequency in high speed mode (max. 10s)

Pulse frequency in normal mode (sustained)

Pulse duration

Cavilux HF 810

500 W

Up to 400.000 Hz

Up to 6.000 Hz

50 ns to 200 µs

Cavilux HF 640

280 W

Up to 400.000 Hz

Up to 6.000 Hz

50 ns to 100 µs

Cavilux HF 810 UHS

500 W

Up to 5 MHz for max. 600 pulses (frames)

Up to 6.000 HZ

50 ns to 10 µs

Cavilux HF 640 UHS

280 W

Up to 5 MHz max. 600 pulses (frames) or 30 µs cumulative

Up to 6.000 Hz

50 ns to 10 µs

Cavilux SMART 810

500 W

Up to 100.000 Hz

Up to 30.000 Hz

10 ns to 10 µs

Cavilux SMART 640

400 W

Up to 100.000 Hz

Up to 30.000 Hz

10 ns to 10 µs

Cavilux SMART 640 UHS

400 W

Up to 10 MHz for max. 2.000 pulses (frames) or 30 µs cumulative

Up to 30.000 Hz

10 ns to 10 µs

Spatter in laser welding process - visualisation with Cavilux HF

MIG welding - Cavilux high speed laser illumination

Laser cutting of sheet metal imaged with Cavilux

Imaging welding: Normal vs Cavilux laser vision comparison

006 shock wave under water 2 1Mfps

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