Acal BFi_Custom Cables_PI

Ruggedised & Harsh Environment Cable Assemblies

High performance looms, test leads & cable assemblies for extreme environments.

Supplier: Acal BFi

Technology type: Ruggedised Custom Assembly

ACAL BFi has the capability to manufacture custom ruggedised and harsh environment cable assemblies to customer specifications, supporting volumes from test cable sets to full production. These high-performance circular connector based assemblies are perfectly suited for use in demanding environments ranging from outdoor installations to high corrosion environments such as naval systems, military and oil & gas applications

Range features

A high level overview of what this range offers

  • Ruggedised & harsh Environment cable assemblies and loom specialists
  • Environmentally Sealed options from IP68 / IP69k rated plastic/metal industrial connectors through to MIL qualified products
  • Planforms to support a range of requirements from signal to high power, including hybrid configurations including RF & fibre
  • Corrosion resistant shell materials from composite and plastic through to stainless steel and marine aluminium bronze

What's in this range?

All the variants in the range and a comparison of what they offer

Cable assembly technology


Circular Military & Industrial Ruggedised

As an authorised assembly partner to Amphenol Ltd, we provide MIL-DTL-26482, 5015, 608, MIL-DTL-38999, PAN and JN released connectors, assembled at our purpose-built facility in the UK. With thousands of possible configurations including shell and planform configurations, materials and plating, orientation and keying, custom pin loading, accessory kits through to integration into complete cable assemblies.

Environmentally Protected

For protection against fluid ingress and corrosion, we supply a range of connector solutions with ratings up to IP69/K integrated onto cable assemblies to customer specifications.

For more demanding requirements, we offer specialist hermetic products for use in vacuum or high-pressure scenarios in instrumentation and subsea applications

High Power Solutions

With power-carrying solutions of 1,000A+ utilising the latest hyperbolic contact technologies, we can provide interconnect options ranging from robust and proven military circular derivatives to bespoke hybrid / electric vehicle driveline assemblies.

Hybrid Cable Solutions

Where applications require maximum functionality through a single cable we are able to produce hybrid assemblies with combinations of copper signal, power, fibre and RF through one connector planform.

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Our Interconnect and Cable Assembly Technology Centre ensures we're equipped to solve your cable and connector challenges with cutting-edge capabilities and specialist knowledge.

Interconnect Technology Centre

When you’re looking for the integration of standard copper, fibre, power or specialist hybrid cables with custom connectors, our facility is on hand to support you with the design, assembly and approvals for your customised solutions.

Deliver the best interconnection systems for your application, whether your requirements are high or low volume, a brand-new need or modifying an existing product, we can support you.

Call an expert today

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